Circular Backshells

Circular Backshells Engineered for Ultimate EMI/RFI Protection

Compaero manufacture and supply an extensive range of circular backshells to suit harsh environments across land, sea and air. Available solutions can provide both environmental and non-environmental sealing capabilities, effective EMI and RFI shielding and impressive strain relief options for almost any application.

Standard range circular backshells can be customized from a huge selection of options to ensure that your Compaero product is fully fit for purpose, whilst our team of experienced design engineers are on hand to work with you to provide bespoke solutions for more specific needs.

Circular Backshells
SERIES 30
Series 30

Shrink Boot Adapter Environmental, Non-Screened

SERIES 30
series 31

EMI/RFI Lamp Base Thread Environmental, Screened

SERIES 30
SERIES 35

Shield Sock Shrink Boot Adapter, Environmental Screened

SERIES 30
SERIES 42

Banding Adapter

SERIES 30
SERIES 46

EMI/RFI Shrink Boot Bandstrap Adapter, Environmental, Screened

SERIES 30
SERIES 49

EMI/RFI Memory Ring Shrink Boot Adapter, Environmental, Screened

SERIES 30
SERIES 55

Cable Clamp Adapter Non-Environmental, Non-Screened

SERIES 30
SERIES 60

Submersible Cable Clamp Adapter, Environmental, Non-Screened

SERIES 30
SERIES 61

Non-Submersible Cable Clamp Adapter, Environmental, Non-Screened

SERIES 30
SERIES 70

EMI/RFI Cable Clamp Adapter, Non-Environmental, Screened

SERIES 30
SERIES 73

EMI/RFI Cable Clamp Adapter, Non-Environmental, Screened

SERIES 30
SERIES 80

Submersible EMI/RFI Cable Clamp Adapter, Environmental, Screened

SERIES 30
SERIES 81

Non-Submersible EMI/RFI Cable Clamp Adapter, Environmental, Screened

SERIES 30
SERIES 82

Submersible EMI/RFI Cable Clamp Adapter, Environmental, Screened

Technical Reference

PRODUCT RANGE FINDER

Use the table below to identify the correct Series based on your required termination style, screening options, and strain relief needs.

Series Termination Style Screening Options Strain Relief & Cable Sealing Required Components
Individual (Inner/Outer) Overall (Outer) Reworkable Tool Free Heat Shrink Boot Cable Clamp Boot / Band Compression Spring / Grommet
ENVIRONMENTAL
SERIES 30 Heat Shrink Boot N/A N/A N/A
SERIES 31 Lamp Base Thread
SERIES 35 Shield Sock
SERIES 42 Band
SERIES 43 Cable Sealing Band In A Can
SERIES 45 & 46 Band / Spring
SERIES 49 Memory Ring
SERIES 60 & 61 Cable Clamp, Environmental N/A N/A N/A
SERIES 62 Cable Clamp, Splash-Proof N/A N/A N/A
SERIES 80 to 84 Cone Clamp, Environmental
SERIES 85 to 89 Cone Clamp, Splash-Proof
NON-ENVIRONMENTAL
SERIES 40 Band / Spring
SERIES 55 Cable Clamp, Non-Environmental N/A N/A N/A
SERIES 70 to 77 Cone Clamp, Non-Environmental

CONNECTOR INTERFACE CODES

For standard circular interfaces

Compaero offer termination solutions for virtually all known connector interfaces, the variants highlighted below are our standard lines, available on all product lines.

CONNECTOR INTERFACE INTERFACE CODE
EN2997, ESC10, ESC11 A
EN3645 H
MIL-DTL-26482 SERIES I SOLDER
MS3110, MS3116 WITHOUT ACCESSORY TEETH
DK
MIL-DTL-26482 SERIES II
MS3470, MS3471, MS3472, MS3474, MS3475, MS3476
A
MIL-DTL-38999 SERIES I & II
MS27466-68, MS27472-74, MS27479-81, MS27484, MS27497, MS27652, MS27653, MS27656
F
MIL-DTL-38999 SERIES III & IV
D38999/20, /24, /26, /40, /46, /47
H
MIL-DTL-5015 SOLDER
MS3100, MS3101, MS3106, Amphenol Class A (Blue Insert)
BA
MIL-DTL-5015 SOLDER
MS3100, MS3101, MS3106, Bendix - Class A, E & R
BB
MIL-DTL-5015 SOLDER
MS3100, MS3101, MS3106, Cannon - Class A, E & R
BC
MIL-DTL-5015 SOLDER
MS3100, MS3101, MS3106, Amphenol - Class R (Resilient Insert)
BR
MIL-DTL-5015 CRIMP
MS3400, MS3401, MS3404, MS3406, MS3450, MS3451, MS3454, MS3456
A
MIL-DTL-83723 SERIES I & III
M83723/1/8/13/,14./36-/43/,48/49/65-/78/82-187, 191, 192, 195, 197, 198
A
BS9522 F0017 PATT 105
AMPHENOL 62GB
VA
VG95234 / BS9522 F0032 PATT 121B
ABCIR RANGE
VB

INTERFACE TABLE

Reference tables for catalogue series

INTERFACE A

ADAPTER
SHELL SIZE
CONNECTOR
SHELL SIZE
A THREAD ØB MAX
in / mm
C MAX
in / mm
D MAX
in / mm
E MAX
in / mm
MAX
ENTRY
08 8S 7/16-27UNS 0.75 19.2 0.59 15.0 0.72 18.3 1.02 25.9 02
10 10S 1/2-28UNEF 0.82 20.8 0.60 15.4 0.75 19.1 1.08 27.5 03
11 10SL 5/8-24UNEF 0.94 23.9 0.63 16.0 0.81 20.7 1.21 30.6 04
12 12, 12S 11/16-24UNEF 1.02 25.9 0.64 16.3 0.84 21.5 1.27 32.2 04
14 14, 14S 3/4-20UNEF 1.08 27.5 0.66 16.7 0.88 22.2 1.33 33.8 05
16 16, 16S 7/8-20UNEF 1.27 32.3 0.71 18.1 0.97 24.6 1.49 37.8 06
18 18 1-20UNEF 1.40 35.4 0.74 18.8 1.03 26.2 1.61 40.9 06
20 20 1 1/8-18UNEF 1.52 38.6 0.77 19.4 1.09 27.8 1.74 44.1 08

INTERFACE BR

ADAPTER
SHELL SIZE
CONNECTOR
SHELL SIZE
A THREAD ØB MAX
in / mm
C MAX
in / mm
D MAX
in / mm
E MAX
in / mm
MAX
ENTRY
22 22 1 1/4-18UNEF 1.65 41.8 0.79 20.1 1.16 29.4 1.86 47.3 09
24 24 1 3/8-18UNEF 1.85 46.9 0.85 21.5 1.25 31.8 2.02 51.3 10
28 28 1 5/8-18UNEF 1.97 50.1 0.87 22.2 1.31 33.4 2.14 54.4 11
32 32 1 29/32-18UN 2.22 56.4 0.93 23.5 1.44 36.5 2.39 60.8 13
36 36 2 1/16-20UNS 2.55 64.8 1.01 25.6 1.59 40.5 2.67 67.9 15
40 40 2 3/8-16UN 2.80 71.2 1.06 26.9 1.72 43.7 2.92 74.3 -

INTERFACE F

SHELL
SIZE
A THREAD ØB MAX
in / mm
C MAX
in / mm
D MAX
in / mm
E MAX
in / mm
MAX
ENTRY
08 7/16-28UNEF 0.66 16.8 0.50 12.7 0.60 15.3 0.87 22.1 02
10 9/16-24UNEF 0.80 20.3 0.52 13.3 0.67 16.9 1.00 25.3 03
12 11/16-24UNEF 0.92 23.4 0.55 13.9 0.73 18.5 1.12 28.4 04
14 13/16-20UNEF 1.06 26.8 0.58 14.7 0.79 20.1 1.25 31.6 05
16 15/16-20UNEF 1.18 30.0 0.60 15.4 0.85 21.7 1.37 34.8 06
18 1 1/16-18UNEF 1.31 33.3 0.61 15.4 0.92 23.2 1.50 38.0 07
20 1 3/16-18UNEF 1.44 36.5 0.66 16.7 0.98 24.8 1.62 41.1 08
22 1 5/16-18UNEF 1.56 39.7 0.68 17.4 1.04 26.4 1.75 44.3 09
24 1 7/16-18UNEF 1.69 42.9 0.68 17.4 1.10 28.0 1.87 47.5 10

INTERFACE DK

SHELL
SIZE
A THREAD ØB MAX
in / mm
C MAX
in / mm
D MAX
in / mm
E MAX
in / mm
MAX
ENTRY
08 7/16-28UNEF 0.68 17.3 0.57 14.4 0.72 18.2 1.00 25.5 02
10 9/16-24UNEF 0.80 20.3 0.59 14.9 0.86 21.8 1.16 29.5 03
12 11/16-24UNEF 0.94 23.8 0.62 15.7 0.83 21.0 1.26 32.0 04
14 13/16-20UNEF 1.06 26.8 0.65 16.5 0.92 23.4 1.40 35.5 05
16 15/16-20UNEF 1.17 29.8 0.66 16.8 0.96 24.5 1.52 38.5 06
18 1 1/16-18UNEF 1.31 33.3 0.70 17.8 1.04 26.5 1.65 42.0 07
20 1 3/16-18UNEF 1.43 36.3 0.71 18.1 1.12 28.5 1.79 45.5 08
22 1 5/16-18UNEF 1.57 39.5 0.73 18.5 1.18 30.0 1.91 48.5 09
24 1 7/16-18UNEF 1.69 42.8 0.78 19.7 1.24 31.5 2.03 51.5 10

INTERFACE VA

SHELL
SIZE
A THREAD ØB MAX
in / mm
C MAX
in / mm
D MAX
in / mm
E MAX
in / mm
MAX
ENTRY
08 7/16-28UNEF 0.68 17.3 0.57 14.4 0.72 18.2 1.00 25.5 02
10 9/16-24UNEF 0.80 20.3 0.59 14.9 0.77 19.6 1.12 28.5 03
12 11/16-24UNEF 0.94 23.3 0.62 15.7 0.83 21.0 1.26 32.0 04
14 13/16-20UNEF 1.06 26.6 0.65 16.5 0.92 23.4 1.40 35.5 05
16 15/16-20UNEF 1.17 29.8 0.66 16.8 0.96 24.5 1.52 38.5 06
18 1 1/16-18UNEF 1.31 33.3 0.70 17.8 1.04 26.5 1.65 42.0 07
20 1 3/16-18UNEF 1.43 36.3 0.71 18.1 1.12 28.5 1.79 45.5 08
22 1 5/16-18UNEF 1.57 39.8 0.73 18.5 1.18 30.0 1.91 48.5 09
24 1 7/16-18UNEF 1.69 42.8 0.78 19.7 1.22 31.0 2.03 51.5 10

INTERFACE VB

SHELL
SIZE
A THREAD ØB MAX
in / mm
C MAX
in / mm
D MAX
in / mm
E MAX
in / mm
MAX
ENTRY
12 5/8-24UNEF 0.80 20.3 0.68 17.3 0.83 21.1 1.16 29.4 03
14 3/4-20UNEF 0.93 23.7 0.70 17.7 0.86 21.9 1.22 31.0 04
16 7/8-20UNEF 1.05 26.7 1.00 25.3 1.20 30.4 1.62 41.2 05
18 1-20UNEF 1.19 30.3 1.01 25.7 1.23 31.2 1.68 42.8 06
20 1 1/8-18UNEF 1.39 35.3 1.04 26.3 1.29 32.8 1.81 46.0 07
22 1 1/4-18UNEF 1.51 38.3 1.06 27.0 1.35 34.4 1.93 49.1 08
24 1 3/8-18UNEF 1.63 41.3 1.09 27.6 1.42 36.0 2.06 52.3 08
28 1 5/8-18UNEF 1.88 47.8 1.13 28.6 1.51 38.4 2.25 57.1 09
32 1 7/8-16UN 2.13 54.2 1.18 29.9 1.64 41.5 2.50 63.4 11
36 2 1/16-16UNS 2.45 62.2 1.22 30.9 1.73 43.9 2.68 68.2 13
40 2 5/16-16UN 2.70 68.6 1.27 32.2 1.85 47.1 2.93 74.5 15

MATERIAL & PLATING OPTIONS

All Compaero backshells are available in a wide selection of material and plating combinations, from heavy duty marine applications to lightweight aerospace solutions, there is an option for almost any situation.

CODE MIL SPEC
CODE
MATERIAL PLATING PROCESS ROHS
COMPLIANT
B - Marine Bronze Shotblast, Nonreflective 1000 Hour Salt Spray, Conductive -65 to +200°C Yes
C A Aluminum Anodize, Black AMS-A-8625 Type II Class 2, 336 Hour Salt Spray, Non-Conductive -65 to +175°C Yes
F F, N Aluminum Electroless Nickel AMS-C-26074 Class 4 Grade B; ASTM-B-733, SC 2, Type IV, 48 Hour Salt Spray, Conductive -65 to +200°C Yes
G - Aluminum Anodize, Hardcoat, Black AMS-A-8625 Type III, Class 2, .001" thick, 336 Hour Salt Spray, Non-Conductive -65 to +200°C Yes
KB B Stainless Steel Cadmium, Black SAE-AMS-QQ-P-416 Type II Class 3, 1000 Hour Salt Spray, Conductive -65 to +175°C No
K S Stainless Steel Passivate SAE-AMS-QQ-P-35 Type VI, 1000 Hour Salt Spray, Conductive -65 to +200°C Yes
KL - Stainless Steel Electrodeposited Nickel SAE-AMS-QQ-N-290 Class 1 Grade F, 1000 Hour Salt Spray, Conductive -65 to +200°C Yes
TR - Aluminum Zinc-Nickel, Black ASTM B841 Grade 5 over electroless nickel, 500 Hour Salt Spray, Conductive -65 to +175°C Yes
T - Aluminum Zinc-Nickel, Black ASTM B841 Grade 5 over electroless nickel, 1000 Hour Salt Spray, Conductive -65 to +175°C No
W W Aluminum Cadmium, Olive Drab SAE-AMS-QQ-P-416 Type II Class 2 over electroless nickel, 1000 Hour Salt Spray, Conductive -65 to +175°C No
X - Aluminum Unplated - Yes
Y - Aluminum Zinc-Cobalt, Olive Drab ASTM B 840 Grade 6 Type D over electroless nickel, 350 Hour Salt Spray, Conductive -65 to +175°C Yes
ZN - Aluminum Zinc-Nickel, Olive Drab ASTM B841 Grade 5 over electroless nickel, 1000 Hour Salt Spray, Conductive -65 to +175°C No
Z - Aluminum Zinc-Cobalt, Black ASTM B 840 Grade 6 Type D over electroless nickel, 350 Hour Salt Spray, Conductive -65 to +175°C Yes

COUPLING RING OPTIONS

Type 2 Coupling Rings

When the selected cable entry exceeds the MAX ENTRY stated in the INTERFACE TABLE, you may choose to have a type 2 assembly.

The two-piece assembly allows a large cable diameter to be maintained as close to the connector body as possible, allowing maximum continuation of screens and wire protection, whilst also providing an access point close to the connector.

To specify a type 2 assembly, place modification code -079 at the end of the part number when ordering.
Modification Code Example: CPA461W-1410-VG0-079

To receive a standard one-piece adapter, no modification code is needed.

Type 2 Coupling Rings Cross Section
Wrench Flat Coupling Rings OPTION W

Wrench flats are an available option on most Compaero adapters and backshells, allowing for an easier way of tightening the coupling ring when working with reduced accessibility.

Wrench Flat Option W
Direct Coupling Rings OPTION D

Available on straight adapters only.

Direct Coupling Option D
Seat-Lock Coupling Rings Non-Detent Self-Locking OPTION E

Using a spring loaded retaining ring, Compaero Seat-Lock coupling rings are a non detent way to achieve self locking. This option ensures that the accessory teeth of the connector mate properly with the teeth on the adapter or backshell by applying constant force between the two.

The Compaero Seat-Lock option is an excellent choice if an easy, economical self locking solution is required.

Safety Wire Holes OPTION T

Safety wire holes can be specified on standard rotatable coupling rings for use with safety wire after installation. Safety wire ensures the coupling ring will not un-couple during shock and/or vibration. These are common on AS85049 accessories.

When this option is specified the coupling ring will have 3 equally spaced wire holes (120 degrees apart), sufficient to accommodate 0.020 inch wire.

Self-Locking Coupling Rings Detent OPTION S

Detent style self locking features a ratcheting coupling ring using non corrosive clips located within the coupling ring.

Many AS85049 specifications specify this detent style self locking coupling ring making this one of the most popular ways of achieving a self locking adapter or backshell.

The above coupling ring options are available on most Compaero backshells and adapters.

Please contact the sales team for more information.

RECOMMENDED TORQUE VALUES

The below figures are provided to support operators already trained in the installation of heat shrinkable products and harnessing components. They identify the recommended torque values to be used when installing adapters onto circular electrical connectors, to consistently tighten adapters in a controlled manner.

For any questions or further instructions please contact us and we will be happy to assist you.

Connector Accessories onto Connector Threads

SHELL
SIZE
MIL-DTL-26482 S1
MIL-DTL-38999 S1/S2
MIL-DTL-5015 Solder
MIL-DTL-83723  |  MIL-DTL-22992
MIL-DTL-5015 Crimp  |  MIL-DTL-38999 S3/S4
MIL-DTL-26500  |  MIL-DTL-87511
MIL-DTL-26482 S2  |  MIL-DTL-28840
TORQUE VALUES in-lb / Nm TORQUE VALUES in-lb / Nm
08/09 30-40 3.0-4.0 51-61 5.8-6.9
10/11 30-40 3.0-4.0 71-81 8.0-9.2
12/13 35-45 4.0-5.1 103-113 11.6-12.8
14/15 35-45 4.0-5.1 111-121 12.5-13.7
16/17 35-45 4.5-5.8 111-121 12.5-13.7
18/19 35-45 4.5-5.8 111-121 12.5-13.7
20/21 75-85 8.5-9.6 131-141 14.8-15.9
22/23 75-85 8.5-9.6 131-141 14.8-15.9
24/25 75-85 8.5-9.6 131-141 14.8-15.9
28 115-125 13.0-14.1 143-153 16.2-17.3
32 115-125 13.0-14.1 143-153 16.2-17.3
36 115-125 13.0-14.1 143-153 16.2-17.3
40 155-165 17.5-18.6 159-169 18.0-19.1
44 155-165 17.5-18.6 159-169 18.0-19.1
48 155-165 17.5-18.6 159-169 18.0-19.1

Cable Clamps onto Backshells

CLAMP
SIZE
TORQUE VALUES
in-lb / Nm
01 35-40 4.0-4.5
02 35-40 4.0-4.5
03 35-55 4.0-6.2
04 35-55 4.0-6.2
05 35-55 4.0-6.2
06 40-60 4.5-6.8
07 40-60 4.5-6.8
08 40-60 4.5-6.8
09 80-100 9.0-11.3
10 80-100 9.0-11.3
11 80-100 9.0-11.3
12 80-100 9.0-11.3

Cable Clamp Hardware

THREAD
SIZE
TORQUE VALUES
in-lb / Nm
2-56 1.5-2.5 0.2-0.3
4-40 3.5-4.5 0.4-0.5
6-32 5.0-7.0 0.6-0.8
8-32 7.0-9.0 0.8-1.0
10-32 9.0-11.0 1.0-1.2
1/4-20 11.0-13.0 1.2-1.5